詳述

Introduction

輥型機是輪輞的公供處理武器，本身輥型處理包涵了3個工藝（第2序，第2序和第三序成型模樣），每序需耍1臺輥型機，每臺輥型機包涵了以上局部性：輥型機服務器主機、液壓機標準、PLC放肆標準、高中低料機購和輥型注塑模具。This roll-forming machine is a kind of special equipment that is use for steel wheel rim manufacturing, usually the roll-forming process include 3 steps (1st forming, 2nd forming and 3rd forming), each step will use one unit roll forming machine, which include below parts: roll forming unit, hydraulic station, PLC control system, Loading/Unloading device and roll forming tooling

傳奇裝備年紀

Specification

配備具體型號	Model Number	GX23/300-AH
輥型力	Roll Forming Force	230KN
油壓機站機電工程電率	Motor Power of Hydraulic Station	82.5KW
CNC主軸裝配工模具加工段長度	Spindle Length for Installing Molds	320mm
低高刀盤轉動速度(調節器)	Upper & Lower Spindle Speed range	0 ~ 320r/min
夾頭原材料和的直徑	Spindle Material & Diameter	40CrMo, Φ145mm
不同主軸軸承排距	Distance between Upper & Lower Spindle	240 mm ~ 380mm
下軸載荷可手動調節投資額	Axial Adjusting Range of Lower Spindle	±2mm
下軸路途(裝模處軸的長度145mm)	Stroke of Lower Spindle: (axial diameter 145mm at die-setting)	140mm
下主軸靠近速率	Loading Speed of lower Spindle	185mm/s
下CNC主軸工進速度能調人數	Feeding Speed’s Adjusting Range of Lower Spindle	2~10mm/s
下夾頭能自由調節坡度	Tilting Angle Adjusting Range of Lower Spindle	-0.34° to +0.17°
三倍輸入輸出電阻值	Rated Input Voltage	380V/3phase
雙倍輸出精度余量	Rated Input Power	110Kw

輥型壓鑄模

Roll Forming Tool

輥型飛機上要裝配輥型塑料黑色防靜電鑷子，每個制作工藝一個輥型塑料黑色防靜電鑷子。The roll forming machine need install roll forming tool which will be used for each rim spec.

銑床調濟一大特色

Machine’s Adjustment  

主軸的的研究生調劑 /Main Spindle’S Adjustment

任另這個數控車床主要都由擺臂撐持，擺臂接受鉸接與數控車床主要連接，擺臂的鉸觸頭接受球滾柱軸承，后臺開發的另這個加裝在偏疼公司上，經過前進行程偏疼滿足數控車床主要的傾斜角，為使兩數控車床主要微信同步呈對稱相向研究生調濟，兩偏疼公司用絲機加裝解耦在八路，經過前進行程手輪已停研究生調濟，其度化為 ：Every main spindle is hold by pendular arms, which connects with main spindle by hinge. The hinge point of pendular arm adopts ball bearing. The back one is installed on an off-centre device. The main spindle inclined is realized through eccentric. To adjust two main spindles symmetrically at the same time, the two off-centre devices are coupled together by mechanism device and adjusted by hand wheel. Its main function is following:

1)提供給制作過程什么和什么需的成形力，要進一部吃妻上癮物質產品。

Provide needed forming force in forming process, which can control product quality better;

2)補充主軸的磨損

Compensate main spindle’s transformation;

3)擬補塑料模具變形

Compensate wear tooling

下絲杠之前之后改善Forward & Backward Adjustment of Lower Spindle

下進給狀態先后的條理企業，用作了原本加螺母的專業專業專業專業專業調濟的方法，四倍易于專業專業專業專業專業調濟壓鑄模貝。彎曲中軸螺絲（3）班師油封（2）上去，油封班師齒套（4）彎曲，齒套（5）通過線程池羅紋活躍鞭策自己下進給（2）挪動，也可以友盒而又平均水平的推動下進給（2）上的型輥先后的專業專業專業專業專業調濟，用作了原本加螺母的專業專業專業專業專業調濟的方法，大的不斷進步了壓鑄模貝專業專業專業專業專業調濟效益，降低了因專業專業專業專業專業調濟片意見分歧適，或永劫間利于即時生效的大題目。The lower spindle can be adjusted forward and backward horizontally, it is easy for adjusting roll-forming tool.Attached below drawing to show operating principle, its adjustment process is:Turning the bolt 3 of middle axle to drive the chain wheel 2 -> and chain wheel drive gear sleeve 4 and gear sleeve 5 -> to power the lower spindle 2 moving by screw thread -> for achieving forward and backward adjustment of forming roller which mounted with lower spindle 2.

主軸軸承轉動速度的專業調劑 Adjustment of main spindle’s rotation speed

主軸接納液壓馬達驅動，液壓馬達裝配在成型機的前面，經由進程萬向節與主軸相連，高低液壓馬達別離驅動上軸與下軸向擺布差別標的目的扭轉，調劑液壓馬達回油口節省閥來轉變高低軸轉速，使之高低輥模打仗工件時堅持線速率的分歧，避免劃傷工件與輥模。

The main spindle is driven by hydraulic motor which is installed on the back of forming machine and connects with main spindle by cardan joint. The upper and lower hydraulic motor drives upper spindle and lower spindle to rotate to left or right. Adjust throttle valve of hydraulic motor’s oil return port to change rotation speed of upper and lower spindle for the aim make upper and lower rolling tool keep the same linear speed when they contact with workpiece, prevent workpiece and roll-forming tools from scratch.

側導識的調濟 Adjustment of side guide device

側抓手在維持輪輞在擠壓成型前進行程中的心軸整體素質，和使輪輞上面位于磨具上面的情況下，抓手輪的整體素質要安裝工件的情形消停研究生調劑。The side guide device is used to keep axial position during forming for the aim to make rim’s center under tool’s center. Guide wheel’s position can be adjusted according with workpiece’s shape.側科研開發裝在上夾頭雙側，每項個側科研開發暗含滑道沿直線行駛活躍，為氣動驅程。The side guide device is installed on two sides of main spindle. Every side guide device has slide way and can move straight, driven by hydraulic station.側向導的啟始點和竣事點經過線程池手輪調節器，每個側向導的水準均有接近打開做吃妻上癮標準。The start point and end point of side guide can be adjusted by hand wheel. Every side guide has proximity switch on top and bottom as control unit.

類件輕重料配置的調濟Adjustment of loading/unloading device

低高料配置高速的專業專業調劑，遵照部件外徑的細節來專業專業調劑到好的高速，可所經tcp連接上去起伏的絲桿來做到。The adjustment of loading/unloading’s height: rotate lifting lead screw to adjust device to proper height according with workpiece’s diameter.軸類不斷進取明確的研究生調劑，可研究生調劑輥動料架前后左右的社會身份來實行。軸類推明確后，輥動料架下邊有卡緊裝配線，以發生變化料架的社會身份，并有一個路途開關按鈕撥通發訊。Adjustment for pushing workpiece to the place: adjust roll-forming machine’s front and back position to realize. There is a locking device on the bottom of roll-forming machine to stabilize feeding device’s position. It also has a stroke switch to transmit signal.

裝配型輥的推料裝配Push-ring for Dismounting Roll Forming Tool

在高下數控車床主軸的（1）和（2）的莖部都工作設想有推料環，它是經過了速度油嘴進入干油，依附油槍水壓不斷進取推料環向前跑跑，得以不斷進取數控車床主軸的上的型輥向前跑跑不斷的拖動，為順遂配置型輥開創不利于基本原則，更方便快速折卸型輥，努力了合作。We design and mounted a push-ring on the root of lower spindle 1 and upper spindle 2, operator can inject grease (dry oil) from lubricating nipple by oil gun, it can push the “push-ring” forward powered by pressure of oil gun, and then the push-ring can push the roller limited moving forward. This design will create favorable conditions for disassembly roller smoothly.